Business Process Improvement Consultant

Resume posted by Consulting Positions in Consultant.
Desired position type: Freelance.
Location: Mueang Samut Sakhon Samut Sakhon, Thailand

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Summary

Lean Six Sigma Consultant with more than 10 years experience. Positions and consulting engagements in various industries, including Automotive, Electronic Display, Electronic Manufacturing Service and Sanitary ware

Specialities

  • Business Process Improvement,
  • Cost Reductions,
  • Kaizen Improvement,
  • Lean Six Sigm

Skills

    Spoken Languages

    • English (Fluent),
    • Tha (Fluent)

    Education

    Srinakharinwirot University
    114 Sukhumvit 23, Bangkok 10110, THAILAND
    Bachelor of Engineering, Electrical Engineering
    March 2002

    Experience

    LIXIL Asia, 2010-Present
    Operations Business Excellence Manager and Master Black Belt   

    • Executed improvements in core business processes such as:
        1. Order to Cash lead-time reduction resulted in 30 % process step reduction with $560K in cash-flow saving led by Customer Service, IT, Sales, Logistic and Finance.
        2. UPC Project Sales Improvement to improve Sales Revenue 15%
        3. Project Win Rate Improvement to increase the wining project 47% with Sales Team
        4. Claim Process Lead-time Reduction 50% led by IT, QA, Customer Service and Marketing
        5. 30% Glost productivity within in 5 months and extend mold life from 60 to 220 cycles in Manufacturing area
    • Won the 2nd Prize and Most Popular project award in Business Excellence Contest 2011, American Standard Asia Pacific.
    • Continuously drive breakthrough improvement on Supply Lead Time, Demand Forecast Accuracy, Cost out Productivity, Process Reengineering, Cash Optimization, Quality Improvement…etc.   
    • Implemented Balance Scorecard System (BSC) and integrated to Lean Six Sigma improvement.
    • Trained/coached and certified BB/GB/ Fundamentals (FDT) Belters more than 100 belters, actively engage belters in related projects.
    • Conducted business excellence audit to ensure lean & effective processes via Process Capability Assessment Tool (PCAT) for various functions and countries.

    Goodyear (Thailand) Public Limited, 2009-2010                                                                                                           
    Continuous Improvement Specialist and Black Belt

    • Be the first pioneer of Kaizen implementation in a global company.
    • Executed the Lean Six Sigma and The New Science of Fixing Things concept to improve a Tire Manufacturing with 50% reduction in changeover and 30% reduction in Bladder leak with $0.2M in saving.
    • Set up the Lean Six Sigma Plan to identify the improvement opportunities throughout the plant and integrated Lean Six Sigma into plant’s KPI.
    • Trained/coached and certified more than 10 GB belters in related projects.

    Kimball Electronics (Thailand) Limited, 2006-2009
    Lead Black Belt

    • Set up Lean Six Sigma Plan to identify the improvement opportunities across company to reduce cost 30% such as SCM which focused on Slow Moving Part reduction 10% and Financial which focused on Account Receivable Days Reduction15% with our customer.
    • Trained/coached and certified more than 32 Green belters with Lean Six Sigma Projects.
    • Implemented Lean Six Sigma to increase productivity30%, set up time reduction 30% and Kanban system in    SMT line.

    LG Electronics (Thailand) Co.,Ltd, 2002-2006
    QA Engineer  and Six Sigma Engineer

    • Trained/coached and certified more than 200 projects resulting in waste elimination saving such as Productivity, Defect Reduction and etc.,
    • Mapped, investigated, analyzed and improved business processes.
    • Built the improvement culture by implementing Innovation School.

    GUEST LECTURER

    •    Technology Promotion Association (Thailand-Japan) Institute:
                    –       Business Process Improvement
    –    Lean Master Co-Instructor
    •    SME Lean Thailand Committee, 2010-2011

    CERTIFICATE

     

    • Trained Six Sigma Master Black Belt, Uniworld Consulting Group, Taiwan.
    • Certified Six Sigma Black Belt in 2010, The Goodyear Tire & Rubber Company, USA.
    • Certified Lean Master in 2009, Technology Promotion Association (Thailand-Japan) Institute.
    • Certified Six Sigma Black Belt in 2004, LG Electronics (Display Division) Co.,Ltd,, Korea.

    PROJECT EXPERICENCES

     

    • Saved cash-flow $560K from Invoice Process Improvement by increasing the number of customer receiving the invoice within 3 days from 5% to 86%, American Standard(Philippines).
    • Saved $50K from Glost Productivity Improvement by reducing the total hours/pieces by 40%, American Standard(Thailand).
    • Saved $185K from Casting Mold defect reduction by 45%, American Standard(Thailand).
    • Saved cash-flow $340K from Order to Cash Process by reducing the number of process steps & Credit Note by 30%, American Standard(Thailand).
    • Saved $0.7M from Retail Pricing Control by reducing On-Billing Discount by 20%, American Standard(Thailand).
    • Saved $60K from Kanban system with Tire Building and result in WIP reduction30%, Goodyear(Thailand) Public Limited.
    • Saved $0.1M from Quick Changeover by reducing from 1hr to 10 minutes in Tire Building Machine, Goodyear(Thailand) Public Limited.
    • Saved $0.2M from Bladder defect reduction by 30%, Goodyear(Thailand) Public Limited and etc.,.

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