Manager in manufacturing management

Resume posted by Consulting Positions in Manufacturing.
Desired salary: field_50ccc8dc6f40a.
Desired position type: Any.
Location: Bangkok Bangkok, Thailand

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Summary

Experienced manager in manufacturing management includes metal workings, PVD coatings, coatings and chemical processing:
# Metal workings: Steel shot casting, structure/machine/components fabrications, bending, forging, forming, drawing, machining, heat treatments and surface treatments.
# Metal workings: Aluminum die casting, high pressure die casting, fabrications, forming, bending and machining.
# Surface technology in Metal surface treatment: PVD coating for cutting tools/molds dies and Industrial coatings.
# Chemical processing: Industrial coatings processing and Phosphate chemical water base continual processing.
Possess multi-skills competency in combination of Mechanical Engineering, metal workings, material science-metallurgy, Chemistry, surface treatment and coatings.
Working experiences in multi-national company with multi-cultural environment.
Industrial plant project/operation management: production, supply chain, quality, engineering, procurement, project management: construction, installation, commissioning start-up, set-up operation and human resource recruitment/development.
Very good interpersonal, communication and leadership skills with positive can-do attitude.

Skills

  • Mechanical Engineering, Chemistry and Metallurgy.
  • Metal working experiences: Steel Melting/Casting, Fabrications, Forming, Machining, Forging and heat treatment.
  • Metal working experiences: Aluminum Foundry: Pressure Die-casting & Gravity Die-Casting, Forming, Machining and Fabrications.
  • Metal surface treatment technology: Industrial coatings and Physical (PVD) coatings.
  • Chemical processing experiences of both batch & continual processes: water base and solvent base.
  • Industrial Plant operation: Production, quality, supply chain, logistics and facility management.
  • Industrial Plant project management/new plant facility set up includes procurement, construction, installation and commissioning.
  • Plant facility maintenances and Energy Saving Management complies with Energy Ministry Requirements.
  • Lean manufacturing, shop floor management/ 7-waste reduction and continual improvement methodology.
  • Sourcing & Procurement of Materials, Equipments and Machineries.
  • Human Resource Management: Recruitment and Development.

Spoken Languages

  • English,
  • Thai

Education

B.Sc. (Chemistry), 1982: Srinakharinwirot University Bangsaen, Chonburi

Cert. in Mechanical Engineering (mini M.E.), 1993: Kasetsart University, Bangkok

Experience

Production Manager at Preformed Line Products (Thailand) Ltd,  Jan 2008-Present:
It is an American owned company, engineering, manufacturing and supplying metal hard ware for electrical power transmission/substation/distribution, communications and solar energy projects/components.
Responsible for 6 Production work centers of Earth Rods, Wire forming, Hardware, Aluminum Die Castings, Forging and Assembly plus Plant facility maintenance & energy management. Report to GM with 100-120 subordinates.
Responsibilities:

  • Integrated production plants after PLP global acquiring Tyco (merged to be One Team)
  • Production control with work load, due date, man power and productivity.
  • Human resource development: skill training plan, skill matrix update and job rotation.
  • Lead production daily Gemba walk meeting and weekly plant meeting with cross-functional staff.
  • Review & analysis weekly plant performance reports on work load, productivity, OTD, cost, PPM, and 6S.
  • Monthly meeting with management for operational result, projects and potential sales forecast.
  • Improve material consumption in both technical and price aspects for the cost saving programs.
  • Equipments, machinery and construction sourcing for projects and process improvements.
  • Plant facility management, maintenance, improvement, construction and installation.
  • Lead energy saving management programs, project execution and annual report.
  • Aluminum pressure dies casting expansion project execution start-up and operation/process improvement.
  • Steel forging plant construction, installation and commissioning/start-up.

Factory Manager, April 2004 to Dec 2007, Oerlikon Balzers Coating (Thailand) Co., Ltd.
It is a Swiss owned company, providing metal coating service of Precision tools, Mould & Die. The Production process/technology is Chemical & Mechanical surface treatment, Vacuum furnace and Physical vaporizing deposition (PVD, Ti, and Al & Cr.) coatings. Technological key points are chemical surface treatment, plasma-vacuum chamber and physical electro deposition technology. Report to German GM with technical support from Swiss HQ technical engineers.
Responsibilities: 12 persons

  • Plant operation management: Manufacturing, Supply chain, Technical supports, Engineering, Maintenance and Logistics.
  • Quality of services to technical standards and customer requirements.
  • Quality control of coatings: QA plan, QC checks points, process validation, verification and certification.
  • Set up appropriate process procedures for the specific substrates.
  • Set parameters of supply chain ERP-Navision to control routings
  • Support sales in technical aspects: customer complains product development and shortening lead time.
  • Issue and adjust Coating plan to support customer requirement trends or marketing strategic change.
  • Continual improvement QCD to be the best PVD coating services center in Thailand.
  • Employee skill development in technical knowledge, quality/cost/safety/environment awareness and productivity.
  • Monitoring process control operation: process procedures/instruction, ERP check points, batch volume loaded and QC inspections.
  • Implemented Navision ERP of production control, standard cost, QMS, logistics, invoicing and collecting.
  • Strictly control of plant House-keeping 5S, Safety and Environment.

Plant Manager, Jan 2001 – Mar 2004, Siam IKK Co., Ltd.
It is a French/Japanese/Thai manufacturer producing steel abrasive for metal surface treatment and granite cutting aid. The products are supplied to metal & steel works, automotive part makers, and constructions. Line report to Thai GM/Thai President and French Asia MD with dot line to Japanese Technical Director and French HQ technical direction Manager. 
Responsible for all aspects of plant operation and management of 1,500 ton/month shot/grit production capacity in the continuous processing units include induction furnace melting, quenching, crushing, grain selective screening, grain blending and tempering.
Responsibilities: 50 persons

  • Production control by monthly production plan in term of output, materials, time, resource efficiency and yield.
  • Monitoring, control and improve product QCD in materials, labor, energy, quality, yield and product R&D.
  • Detail production yield planning to sales plan & inventory in order to allocate resources, process parameters and WIP specifications.
  • Monthly analysis plant performances and report to GM, Asia MD, functional Technical Director in Japan and France.
  • Plant annual budgeting in CAPEX, sales, production, materials, cost, labor and development.
  • Quality improvement to be competitiveness, control and Quality objective monitoring.
  • Monitor raw material prices with global market to see trend of material cost.
  • Managed intercompany sales of both finished products and intermediates.
  • Reviewed plant PM plan, plant capacity expansion and construction projects.
  • Managed customer complain and enquiry of product development.
  • Plant performance improvement in productivity, yield, cost, quality and product competitiveness.

Production Manager, Sept 1996-Dec 2000, Webforge (Thailand) Ltd.

  • It is an Australian manufacturer producing steel gratings of industrial flooring for industrial plant construction structure as power plant, oil refinery, petrochemical plant and other infrastructure construction and building includes platform flooring, walkway, stair treads, hand rails, barriers, trenches and gutters. Report to British GM and dot line to HQ Australian Engineering Manager.
  • Responsible for all aspects of plant operation of Automatic Forge Welding, Cutting, Fabrication HDG, Supply Chain, QC, Logistics and maintenance as well as supporting Sales and Projects engineers to site survey for tender estimations and manufacturing designs.

Production Manager, 1995 -1996, Thai Kobelco Construction Machinery Co, Ltd., subsidiary of Kobe steel, (Japan) – Hydraulic excavator manufacturer.

  • Report to Japanese Plant Manager to manage plant production of Steel fabrication of attachment includes Bending, Welding, CNC boring, Surface treatment, Assembling, Finishing and Plant facility management.    .

Engineering Procurement Manager, July 1991- Aug 1995, Rieckermann (Thailand) Ltd.

  • It is a German machinery sales and industrial plant engineering company. The business includes Industrial plant engineering, construction, installation and commissioning for all kinds of manufacturing industries. Report to German Engineering Division Manager and dot line to Dutch Project Manager and Swedish Mechanical Engineer.
  • I managed materials & equipments sourcing-purchasing, project operation-coordination, subcontract manufacturing, installation-site supervision, logistics and export operations.

Production Supervisor, 1985-1989: TOA Paint (Thailand) Co., Ltd. (Thai company):

  • Industrial paint department. Batch processing units include Blending, Grinding (sand-mill) and Mixing/tinting: Coatings for industrial products, construction steel structures, marine structures and automotive.
  • Report to Thai Production Manager.

Process Controller, 1982 to 1985, Thai Polyphosphate & Chemicals Co., Ltd.

  • The Indian company manufactures Sodium Tri-polyphosphate chemicals. Started up STPP chemicals continual processing plant which the operation units are Conveyors/Pipes and mixing tanks, Neutralization reactor, spray drier, rotary kiln, Screen and Hammer mill. Report to Indian Shift Engineer.

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